Furnace Repair: Top 12 Furnace Problems and Troubleshooting Guide

A good gas furnace troubleshooting guide assists you in determining what is wrong with the furnace based on its symptoms. That’s what we do here with clear, straightforward information with links to videos where helpful.

You may also like: How to Get the Most From Your HVAC Warranty

Once the problem is diagnosed, see our Gas Furnace Repair Cost Guide for an estimate, assistance in deciding if repairing or replacing the furnace is best based on the circumstances and tips on finding a qualified repair and installation pro.

Troubleshooting Common Gas Furnace Problems

Every year, thousands of homeowners ask, “What’s wrong with my gas furnace?” If you’re in that situation, this guide will arm you with information before you call a furnace company. Knowledge is protection against being taken advantage of – though most repair professionals have sound ethics.

Note: This guide covers the most common problems, especially those most homeowners can easily check with no tools or basic tools such as screwdrivers and a multimeter.

1. The Furnace Won’t Start

If nothing happens when the thermostat is set above the home’s current temperature, the most likely causes are these:

  • The furnace switch (located on or near the furnace, looks like a common light switch) is turned off and simply needs to be turned on, though the furnace might have a short delay before starting
  • The circuit breaker is off, and if the circuit continues to trip after it is turned back on, there is likely a wiring short in the furnace
  • The thermostat isn’t set to “heat,” which is easy to check and remedy
  • The thermostat isn’t working, and this is sometimes caused by a wire coming loose, so check the wiring connections
  • The thermostat needs fresh batteries, if battery-powered, or it is bad and must be replaced, an issue that can be diagnosed using an electrical multimeter that shows if a circuit is complete
  • The filter is dirty and must be replaced or cleaned, an issue that is especially true on newer furnaces that are equipped to shut down if the filter isn’t allowing adequate air flow, a condition that can cause serious mechanical failure
  • The furnace’s main circuit board/control board is bad, an issue that can be diagnosed by an HVAC technician is nothing else solves the issue

2. Furnace Blowing Cold Air

If the furnace won’t produce heat, you can check to see if it is getting power by moving the fan switch from the “Auto” position to the “On” position. If the fan comes on, then the furnace is getting power. The likely issues then are:

  • The gas is turned off, so check the gas cock near the furnace to make sure it is parallel to the gas line, its position when the
  • The gas control valve isn’t opening and must be replaced
  • The ignitor is failing and must be replaced
  • The draft motor isn’t functioning or the fresh-air intake is blocked, perhaps by snow or debris, and needs to be cleared

Read our detailed post for more info:

3. The Draft Motor Runs, Furnace Won’t Start

The draft motor is also called the inducer motor. It pulls hot combustion gases through the furnace and out the exhaust stack. If it starts and then the furnace shuts down, the cause might be:

  • The motor or the board that controls it has failed and must be replaced
  • A blocked air intake or blocked exhaust chimney (snow, debris and bird’s nests are common causes) must be cleared
  • One of the issues discussed above with gas, gas valve and ignitor must be addressed

4. The Draft Motor Won’t Start

The problem, in this case, is either that the motor is bad or the capacitor that supports it is bad. This video will assist you in troubleshooting draft motor issues and what is causing them.

5. The Flame Starts, but the Furnace Shuts Down

If the burner starts making heat but soon shuts off without warming your home, the flame sensor isn’t working. If the sensor has corrosion on it, sanding it might work, though replacing it is a longer-lasting fix.

6. The Blower Won’t Shut Off

If the blower motor runs all the time, there are three common issues:

  • The fan switch on the thermostat is set to “on” rather than “auto”
  • Relays in the control board are stuck in the closed position, so the blower is getting a constant supply of electricity, and the control board must be replaced
  • The thermostat also has contacts that control power to the furnace, and they can be worn, so the thermostat must be replaced.

Here’s a video that covers this troubleshooting a furnace blower motor that won’t shut off.

7. The Furnace Keep Shutting Off

If your furnace burner lights but the furnace soon shuts off, there are a few common issues that might cause this:

  • The furnace filter is dirty and should be cleaned or replaced
  • The flame sensor isn’t working and should be replaced
  • The thermostat is failing

While these are common, there are several other potential causes best diagnosed by a furnace technician. This video gives in-depth coverage to the problem of furnace short-cycling.

8. The Furnace Runs but Can’t Keep the House Warm

If your furnace is properly sized for your home, then it should keep your home warm even in extreme cold. If it runs constantly but isn’t providing enough heat, the likely causes are:

  • A dirty filter that must be washed (only if the washable type) or replaced
  • The filter is the wrong type for your furnace and restricts airflow, so should be replaced
  • The filter is installed backwards, an issue that can be checked by looking for the arrows on the filter frame that show proper installation direction with the flow of air
  • Air ducts are leaking, sometimes producing telltale whistling noises, and it is time to have them sealed as recommended by Energy Star

9. The Furnace Makes Loud Noises

A noisy furnace is most often the result of:

  • The furnace being a single-stage model that runs on high capacity all the time, so it’s going to be loud
  • A bad bearing in the draft motor or the blower motor that must be replaced
  • A leak in the furnace cabinet, sheet metal plenum or ductwork near the furnace that must be tightened
  • A dirty filter, which can also cause whistling

10. The Furnace Leaks when AC is Running

Water condenses on the evaporator coil in your furnace, and if it leaks onto the floor, the issue is most likely a clogged drain pan or drain line, an issue covered in our AC Troubleshooting Guide.

11. The Air Coming from the Furnace Smells Bad

Foul odors from the furnace are usually caused by:

  • A very dirty filter that should be washed, if washable, or replaced
  • A dead rodent or bird somewhere in the system, usually a job for a professional furnace technician

12. The CO Monitor Going Off

A carbon monoxide alarm should be taken seriously. Turn the furnace off at the thermostat. Don’t go into the room where the furnace is located. Open doors and windows, and go outside. Call 911 from a cell phone outside your home.

How to Choose a Gas Furnace Repair Expert

Some homeowners choose the cheapest repair service in town, and the results are usually poor. Cheap services are either just getting started, so lack experience or they have a bad reputation, so must give cheap pricing to get jobs.

On the other hand, some services are overpriced. The best way to find quality furnace repair at a fair price is to get estimates from several of the top furnace repair companies in town. Meet with each, learn about their history and the experience of the technicians that will do the work. Choose an experienced furnace repair contractor with reasonable rates. You can expedite this process by using our Free Local Estimates service. When you fill out a quick form and submit it, you’ll soon be contacted by three of the top furnace repair and installation companies near you. They are prescreened for experience, and all are licensed and insured for your protection.

If this guide has helped you diagnose a furnace repair issue, consider passing it along on social media to friends and followers that might have furnace issues too!

Related Article: Furnace Replace and Installation Cost Guide

Written by

Rene has worked 10 years in the HVAC field and now is the Senior Comfort Specialist for PICKHVAC. He holds an HVAC associate degree and EPA & R-410A Certifications.

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11 thoughts on “Furnace Repair: Top 12 Furnace Problems and Troubleshooting Guide”

  1. The outside fan inside the condencer stays on when running the heater and now it is making a horrible noise like it’s going to short circut. Why would this be and should the fan always run when the heater is working ?

  2. My furnace has loud noise when starting at the 1st time or restart after longer cylce, but it is strange to me : no noise when it restart after the first cycle done in 5 minutes or short cycle .does anyone explain which problem it has?

  3. My Goodman furnace is 80% model. Had dirty filter so changed air filter. It’s blinking 3 lights for high pressure stuck. Changed the high pressure switch and it still is blowing cold air. Any suggestions would be appreciated! Thank you

  4. I just wanted to send you a big THANK YOU! for helping me fix my America Standard furnace.I was having a problem with it short cycyling exactly like the video showed.I followed your instructions on cleaning the flame sensor and it worked like a charm.Thank you again for the information and saving me a few hundred dollars on a service call.

  5. My Lennox package furnace circa 1994 is short cycling. The length of the burns varies and sometimes it will complete a whole cycle. Most of the time the burns stat out a few seconds and then get longer (20-30) seconds. eventually it will get the temp in the house up to satisfy the thermostat but it takes a while. The flame sensor is new. I have cleaned the burner/gas jet and checked the wire connections. I inspected the limit switch. Today I thought I had it fixed after cleaning because it fired up and ran a full cycle. However, when the thermostat called for heat it started the short cycling again.Any ideas? This is very frustrating.

  6. Furnace keeps cycling. I removed the flame sensor rod and cleaned it, even though it looked pretty clean. With the cover off I restarted the furnace. Igniter glows after fan starts, but the flame never starts and the furnace shuts off. Furnace keeps trying to light but never does.


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